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Beginner Level (30 Hours)

Objective: Provide foundational knowledge and practical skills for selecting,

installing, and operating industrial robots. Focus on understanding robot selection,

workspace analysis, and basic programming for common applications such

as pick-and-place, welding, and packaging.

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Module 1: Introduction to Industrial

Robotics (4 Hours)

• Overview of industrial and collaborative robots.

• Applications of robots in various industries.

• Understanding robot anatomy (joints, actuators, controllers).

• Safety protocols and standards for robot operations.

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Module 2: Robot Selection and

Application Analysis (6 Hours)

• Criteria for selecting the appropriate robot for an application:

  • Payload capacity and workspace requirements.

  • Precision and speed considerations.

  • Comparing industrial and collaborative robots.

• Introduction to robot models:

  • Hans Robot: compact collaborative robots.

  • ABB: versatile industrial robots.

  • Fanuc: high-performance robots for various industries.

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Module 3: Workspace and

Installation (6 Hours)

• Analyzing and optimizing the robot’s workspace.

• Installing robots in different environments:

  • Industrial setups.

  • Collaborative environments.

• Mounting options (floor, wall, ceiling).

• Electrical and communication connections.

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Module 4: End-Effectors and

Grippers (4 Hours)

• Introduction to gripper types:

  • Vacuum grippers.

  • Magnetic grippers.

  • Mechanical grippers.

• Selecting the right gripper for the application:

  • Pick-and-place.

  • Welding.

  • Palletizing.

• Hands-on practice with different gripper setups.

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Module 5: Basic Robot

Programming (6 Hours)

• Introduction to programming languages (RobotStudio for ABB,

• Teach Pendant for Fanuc, and Hans Robot Studio).

• Programming basic movements (linear and joint).

• Creating simple pick-and-place routines.

• Testing and troubleshooting programs.

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Module 6: Practical Project (4 Hours)

• Designing and executing a pick-and-place operation.

• Selecting a robot and gripper for a specific application.

• Presenting and analyzing project outcomes.

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Advanced Level (30 Hours)

Objective: Develop advanced skills in robot programming, workspace optimization,

and application-specific tasks. Emphasize advanced programming techniques, integration

with other systems, and complex operations such as welding and palletizing.

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Module 1: Advanced Robot

Selection and Application

Analysis (4 Hours)

• In-depth analysis of robot capabilities:

  • Comparing Hans Robot, ABB, and Fanuc models.

  • Selecting robots for multi-step operations.

• Advanced workspace optimization for complex tasks.

• Evaluating ROI for robot deployment.

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Module 2: Advanced Installation

Techniques (4 Hours)

• Integrating robots with external systems:

  • Conveyors, vision systems, and PLCs.

• Configuring collaborative robots for human-safe interaction.

• Adjusting workstations for ergonomics and efficiency.

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Module 3: Application-Specific

Programming (6 Hours)

• Programming for welding tasks:

  • Optimizing paths and ensuring precision.

  • Hands-on practice with ABB and Fanuc welding systems.

• Programming palletizing operations:

  • Layering and stacking patterns.

  • Payload and balance considerations.

• Customizing pick-and-place operations for high-speed tasks.

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Module 4: Gripper and End-Effector

Integration (4 Hours)

• Advanced selection and integration of grippers for:

  • Fragile item handling.

  • High-speed operations.

  • Multi-task end-effectors.

• Calibrating grippers for precision tasks.

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Module 5: Advanced Programming

Techniques (8 Hours)

• Using simulation software (RobotStudio, Fanuc RoboGuide).

• Programming loops, conditionals, and subroutines.

• Integrating robots with sensors for adaptive operations.

• Debugging complex programs and optimizing performance.

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Module 6: Capstone Project (4 Hours)

• Designing and executing a comprehensive automation task.

• Selecting and justifying the choice of robot, gripper, and programming strategy.

• Presenting project results with a focus on efficiency and precision.

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